Double helical gear advantages and disadvantages

Advantages of double helical gear :

  • They develop opposite thrust reactions thus cancel out the thrust force within the gear itself.
  • The net axial force that acts on the bearings is zero.
  • Power transmitting capacity is very high.
  • By using this high pitch line velocities can be attained.

Disadvantages of double helical gear :

  • A double helical gear is expensive as compared to helical gear.
  • Balancing of thrust forces depends upon the equal distribution of load between the right and left parts of the gear. Therefore, a high degree of precision is required to locate double-helical gears axially on the shaft.
  • No external forces are present.

Where does LPG comes from?

Where does LPG come from?

  • Natural gas processing 
  • Petroleum refining
LPG comes from drilling oil and gas wells because above both processes are comes during drilling oil and gas wells.

LPG is not made or manufactured separately it is found in combination with other hydrocarbons naturally during the two processes mentioned above.

About 60% of LPG is produced from natural gas and the other 40% during the petroleum refining.

LPG is separated from unprocessed natural gas using refrigeration and LPG is extracted from heated crude oil using a distillation tower.

LPG is stored as a liquid under pressure in gas bottles or in a tank.

Hyundai VTVT full form

What is the full form of VTVT?


Answer: 

  • Variable Timing Valve Train

What does VTVT mean?


Hyundai has the technology applied to there Hyundai models are mentioned below :

  • Hyundai Verna 
  • Hyundai i10
  • Hyundai i20 


Spur gear backlash

In this article, we have discussed the backlash of the spur gear. so let us know first 
What is the backlash ?

  • Backlash is defined as the amount by which the width of tooth space exceeds the thickness of the engaging tooth measured along the pitch circle.
Backlash


Backlash is the play a vital role in spur gear designing it plays between the missing teeth and it occurs only when teeth are in mesh.

Why provide backlash?

  • Backlash compensates for machining errors 
  • Backlash compensates for thermal expansion of teeth.
  • Backlash prevent the mating teeth from jamming together.
Methods to provide backlash :
  • The centre distance between mating gears is slightly increased.
  • The teeth of the gear are cut slightly thinner.
The magnitude of backlash is depended upon the diametral pitch or module and the centre distance.

The magnitude of backlash is very small for gear trains used in precision equipment and instruments.

The backlash and variation in centre distance have no effect on tooth action or velocity ratio.

Application of rolling contact bearing

Rolling contact bearings are used in the following applications.
  • Machine tool spindles 
  • Automobile front and rear axles 
  • Rope sheaves 
  • Crane hooks
  • Hoisting drums
  • Gearboxes 

Application of sliding contact bearing

Sliding contact bearings are used in the following applications :
  • Centrifugal pumps 
  • Large size electric motors 
  • Steam and gas turbine
  • Crankshaft bearings in petrol and diesel engine 
  • Concrete mixtures
  • Rope conveyors 
  • Marine industries in installation 

Difference between LPG and CNG

LPG full form Liquefied petroleum gas is a mixture of propane and butane liquefied at 150C and a pressure of 1.7 to 7.5 bar While CNG full form Compressed Natural Gas which is mainly methane compressed at a pressure of 200 to 245 bar.

Now you need to select the best option that would serve as your best friend in your daily activities. So now we have discussed the difference between LPG and CNG that help you decided in which the best for you.



Basic Difference between LPG and CNG:


Abbreviation:

LPG - Liquefied petroleum gas

CNG - Compressed natural gas

Gas:

LPG - Artificial in nature.

CNG - It is natural gas.

Constituents:

LPG - Composed of propane and butane. 

CNG - Major component is methane.

Source:

LPG - Automatically generated while natural gas extraction and also while crude oil refining process.

CNG - Obtained from natural gas, condensate wells, oil well, coal bed methane wells.

Safety:

LPG - It is difficult to get disperse so that the risk of fire is more.

CNGEasily disperses so that the risk of ignition is minimized.

Environmental Effect:

LPG - Release gas like CO2 which is greenhouse gas serves as a great cleaner comparing to gasoline.

CNG - Release the minimum amount of greenhouse gases.

Uses:

LPG uses - Heating and cooking in homes, refrigeration, industrial, agricultural, catering, and automobile fuel.

CNG uses - Alternative of gasoline in Automobile.

Properties:

LPG Properties -
  • It is highly inflammable.
  • It is heavier than air.
  • Leakage will accumulate in low lying areas and settle down to the floor.
CNG properties - 
  • It is highly inflammable.
  • It is lighter than air.
  • Disperses quickly during leakage.

Some key difference between LPG and CNG:

  • LPG has a higher energy content than CNG.
  • LPG density is greater than CNG.
  • There is a number of hydrocarbon gases that fall into the category of LPG while in CNG just two most common properties propane and butane are used.
  • LPG needs more oxygen as compared to CNG.
LPG requires oxygen to gas ratio - 25 to 1
CNG requires oxygen to gas ratio - 10 to 1 


Explore more information: 

  1. Advantages and disadvantages of LPG
  2. Which gas present in LPG?
  3. What does LPG stand for? 
  4. What are the uses of LPG?
  5. What is the full form of LPG?
  6. LPG acronyms and Abbreviations
  7. Difference between petrol and diesel oil

Which gas is present in LPG?

Which gas is present in LPG?


Answer :

LPG is not just made by a single gas it constitutes many flammable hydrocarbon gases. 

  • In LPG Propane, Butane (n-butane) and isobutane (i-butane), as well as the mixture of these gases, are present.

LPG as Propane :

Propane is flammable hydrocarbon gas it liquefied by using pressurization.

The chemical formula of propane is C3H8. There are 3 carbon and 8 hydrogen atoms in a propane molecule.


LPG as Butane :

Butane is also flammable hydrocarbon gas it liquefied by using pressurization.

The chemical formula for butane is C4H10. There are 4 carbon and 10 hydrogen atoms in a butane molecule.


LPG as Isobutane :

Isobutane is an isomer of butane.

Isobutane has the same chemical formula but different physical properties.

Isobutane is converted from butane and its process is isomerization.

So for different LPG gases have different physical properties and formulas.

What is notch sensitivity

What is Notch sensitivity ?

Answer :

  • A measure of a reduction in strength of metal caused by presence of stress or a notch.

Advantages of cast iron

Cast iron is an iron and carbon alloy that contains more than 2% of carbon. Cast iron is classified on the basis of the distribution of carbon content in their microstructure.
  1. Grey cast iron
  2. Malleable cast iron
  3. Ductile cast iron
Let us have a deep insight into the advantages of cast iron in this article. 

Advantages of cast iron :

  • It is available in large quantities and is produced on a mass scale.
  • The tooling required for the casting process is relatively simple and inexpensive results the cost of cast iron components is less.
  • Without costly machining operations, cast-iron components can be given any complex shape.
  • Cast iron has a higher compressive strength.
  • Cast iron has an excellent ability to dampen vibrations, making it an ideal choice for guides and frames for machine tools.
  • Cast iron has greater wear resistance even under boundary lubrication conditions.
  • The mechanical properties of cast iron parts do not change between room temperature and 350 degrees.
  • Cast iron parts have low notch sensitivity.
Because of these advantages, it has widely used in to make cookware components and many other applications. 

Difference between thermoplastic and thermosetting plastic

What is Thermoplastics?

A thermoplastic is a polymeric material which softens when heated and hardens upon cooling.

What is Thermosetting plastics?

Thermosetting plastic is a polymeric material, which once having cured or hardened by a chemical reactions does not soften or melt upon subsequent heating.

Thermoplastic and thermosetting are both two different classes of polymers, which are differentiated based on their behaviour in the presence of heat.  

Main difference : 

The main difference is thermoplastic materials have low melting points, therefore they can be remoulded or recycled by exposing it to heat whereas thermosetting plastic can withstand high temperatures without losing its rigidity, therefore they cannot be reformed, remoulded or recycled by applying heat. 

Let us have a deep insight into the difference between thermoplastic and thermosetting plastic. 

Difference between thermoplastic and thermosetting plastic :

  • Thermoplastic softens with heat while not softens with the heat in case of the thermosetting plastic.
  • A thermoplastic material has a linear polymer chain while a thermosetting plastic material consists of a cross-linked polymer chain.
  • A thermoplastic is 2 dimensional with no crosslinks whereas thermosetting plastic is 3 dimensional with multiple cross-links. 

Thermoplastic and Thermosetting plastic



  • The thermoplastic material can be softened, hardened or softened repeatedly by the application of heat while thermosetting plastic material once set and hardened it can't be remelted or reshaped.
  • The thermoplastic material can be recycled while not possible to recycle in the thermosetting plastic.
  • Thermoplastic components are environment-friendly while thermosetting plastic components after their useful life create a problem.
  • Thermoplastic materials are flexible because of molecules in the linear chain while thermosetting materials are more rigid because of molecules in cross-linked.
  • Thermoplastic is processed by injection moulding, extrusion process, blow moulding, thermoforming process and rotational moulding while thermosetting plastic is processed by compression moulding, reaction injection moulding.
  • Thermoplastic is synthesised by addition polymerization while thermosetting plastic is synthesised by condensation polymerization.
  • Thermoplastic is lower in molecular weight while thermosetting plastic is higher in molecular weight.
  • Thermoplastic can be reshaped and reused while thermosetting plastic can not.
Example of thermoplastic materials :
  • Polyethene
  • Polypropylene
  • Polyvinylchloride ( PVC )
  • Polystyrene
  • Polytetrafluoroethylene ( PTFE )
  • Nylon
Example of thermosetting plastic materials :
  • Aminos
  • Polyesters
  • Phenolics 
  • Epoxies 
  • Phenol-formaldehyde

Difference between physical properties :

  • Melting point is low in thermoplastic while high in a thermosetting plastic.
  • Tensile strength is low in thermoplastic while high in a thermosetting plastic.
  • Thermal stability is low in thermoplastic while high in a thermosetting plastic.
  • Stiffness and brittleness are low in thermoplastic while high in a thermosetting plastic.
  • Rigidity and durability are also low in thermoplastic while high in a thermosetting plastic.
  • Thermoplastic is soluble in some organic solvents while thermosetting plastic is insoluble in organic solvents.

Tensile test

A tensile test is one of the simplest and basic tests and determines the value of a number of parameters concerned with mechanical properties of materials like strength, ductility, toughness.

Some other information can be obtained by this test are following below :

  • Proportional limit
  • Elastic limit
  • Modulus of elasticity
  • Yield strength
  • Ultimate tensile strength
  • Modulus of resilience
  • Modulus of toughness
  • Percentage elongation
  • Percentage reduction in area
The specimen used in a tensile test is illustrated in the figure below :

Tensile test

The shape and dimensions of this specimen are standardized and confirm to 
IS 1608:1972. 
The cross-section of the specimen can be circular, rectangular or square.
The standard gauge length is given by l0.

Procedure :

In the tensile test, the specimen is subjected to axial tensile force, which continues increasing and corresponding to that deformation is measured.
The specimen is mounted on the machine and gripped in the jaws. It is subjected to tensile stress which is increased by increments. After each increment, the amount by which the gauge length lincreases and deformation of gauge length are measured by an extensometer.

This procedure of measuring the tensile force and corresponding deformation continued till fracture. 

This results of a tension test are expressed by means of a stress strain diagram.

Uniaxial tensile testing is the most commonly used for obtaining the mechanical characteristics of isotropic materials. For anisotropic materials, such as composite materials and textiles, biaxial tensile testing is required.

Stress strain diagram with explanation

Very useful information concerning the behaviour of material for engineering applications can be obtained by making a tension test and plotting a curve showing the variation of stress with respect to strain. Therefore, the results of tension test are expressed by means of this curve. A stress-strain diagram for ductile material like mild steel is shown in the figure below.


Stress strain diagram

Proportional Limit :

It is observed from the diagram that the stress strain relationship is linear from the point O to A. After A curve begins to deviate from the straight line. 

Hooke's law states that stress is directly proportional to strain. 

The term proportional limit is defined as the stress at which the stress-strain curve begins to deviate from the stress line so point A indicates the proportional limit.

Modulus of Elasticity :

Modulus of elasticity is the ratio of stress to strain up to point P. 
It is given by the slope of the line OP 


E = tanÆŸ = AP/OP = Stress / Strain
Where, 
Stress = Vertical line perpendicular to point A on the X-axis point named P = AP
Strain = Horizontal distance from O to P = OP

Elastic Limit :

When the specimen is stressed beyond point A and up-to point B. It will regain its initial size and shape when the load is removed. This indicates that the material is an elastic stage up to the point E. So the E is called the elastic limit.

The Elastic Limit of the material is defined as the maximum stress without any permanent deformation.

Proportional limit and Elastic limit are very close to each other.

Yield Strength :

When the specimen is stress beyond point B, plastic deformation occurs and the material starts yielding. It is seen from the diagram that beyond point B, the strain increases at a faster rate up to a certain point then a small reduction in load and the curve drops down point C. So B is called upper yield stress point and C is called lower yield stress point.

The Yield Strength is defined as the maximum stress at which a marked increase in elongation occurs without an increase in the load.

Ultimate Tensile Strength :

After the point C plastic deformation of the specimen increases. The material becomes stronger due to strain hardening, and higher and higher load required to deform the material. Finally, the load increase so stress reach a maximum value, as given by the point D. The stress corresponding to the point D is called ultimate stress point. 

The Ultimate Tensile Strength is the maximum stress that can be reached in the tension test.

Breaking or Rupture point :

For ductile material, the diameter of the specimen begins to decrease rapidly beyond the ultimate stress point D. There is a start reduction in cross-sectional area is called necking.
As the tensile stress progress and load increases the fracture takes place. This is shown by point E. So E is called breaking or rupture point.

Therefore, ultimate tensile strength is considered as failure criterion in brittle materials.

Difference between open and closed coil spring

The springs are classified as :

  1. Closely coiled spring
  2. Open coiled spring
Difference between them are as following below :

  • A helical spring is said to be closely coiled when the spring wire is coiled so close in open coiled spring wire is coiled in such a way, that there is large gap between adjacent coil.
  • In closely coiled spring helix angle is very small usually less than 10 degree while in open coiled spring helix angle is large about to more than 10 degree.
  • Closely coiled spring is also known as tension or extension spring while open coiled spring is known as compression spring.
  • In open coiled spring both torsional and bending stresses are significant because of large helix angle while in closely coiled spring only torsional stresses are predominant.
Applications of closely coiled spring :
  • Garage door assemblies
  • Vise-grip pilers
  • Carburetors 
Applications of open coiled spring :
  • Ball point pens
  • Pogo sticks
  • Valve assemblies in engines 



Advantages and disadvantages of clamp coupling

A device for uniting the ends of a shaft by means of conical binding-sleeves, which by longitudinal motion wedge themselves between the shaft ends and an outer cylinder, thus binding the whole together. Let us have a deep insight into the pros and cons of clamp coupling in this article. 

Advantages of clamp coupling :

  • It is easy to assemble and dismantle.
  • It can be easily removed without shifting the shaft in an axial direction.
  • As compared with flange coupling, clamp coupling has small diametral dimensions.

Disadvantages of clamp coupling :

  • Clamp coupling is unsuitable for shock loads.
  • It is necessary to provide a guard for the coupling to comply with the factory regulation act.
  • There is difficulty in the dynamic balancing of the coupling. Therefore, it is not possible to use the clamp coupling for high-speed applications.

Clamp coupling

What is clamp coupling?

Answer :


  • A device for uniting the ends of a shaft by means of conical binding-sleeves, which by longitudinal motion wedge themselves between the shaft ends and an outer cylinder, thus binding the whole together.
Clamp coupling is a coupling method that can be used when joining two piping units or hoses.

The clamp coupling is also called compression coupling or split muff coupling.

Clamp coupling is a rigid type of coupling. In this coupling, the sleeve is made of two halves, which are split along a plane passing through the axes of shafts. The two halves of the sleeve are clamped together by means of bolts and a small clearance is provided in the parting plane between two halves. Therefore, when the bolts are tightened, a force is exerted between the sleeve halves and the shaft.

Applications of clamp coupling :

The main application of clamp coupling is for line shaft in power transmission.

Clamp coupling is designed on the basis of standard proportions for sleeve halves and clamping bolts.

For sleeve halves :

D = 2.5 d 
L = 3.5 d

Where,

D = Outer diameter of sleeve halves ( mm )
L = Length of sleeve ( mm )
d = Diameter of shaft ( mm )

For clamping bolts :


d1 = 0.2d + 10 mm
When d < 55 mm

and d1 = 0.15d + 10 mm
When d > 55 mm 

Where, 
d1 = Diameter of clamping bolt ( mm )

Difference between clamp coupling and muff coupling

What is clamp coupling?

Clamp coupling is also known as split-muff or compression coupling, clamp coupling. Sleeve or muff is made in two halves in this coupling, which is divided along the plane passing through the shaft axes. Using bolts, which are placed in recesses made in the sleeve halves, these two halves are clamped together.

What is muff coupling?

Muff coupling is also known as sleeve coupling is made into two halves parts of the cast iron and they are joined together by means of mild steel or bolts.

Let us have a deep insight into the difference between clamp and muff coupling.

Difference between clamp and muff coupling :

In muff coupling, torque is transmitted by shear resistance of keys, on the other hand, torque is transmitted partly by means of friction between the sleeve halves and the shaft and partly by sheer resistance of key is a case of clamp coupling.

Ductility property


Ductility of metal by which that permits it to be permanently drawn, bent or twisted into various shapes without breaking.

The ductility of the material enables it to draw out into thin wire on the application of the load.

The ductility decreases with the increase of temperature.

It is determined by percentage elongation and percentage reduction in the area of metal.

The types of metal commonly used, because of their high level of ductility, include the following: gold, silver, copper, and steel.

Ductile metals are greatly preferred for aircraft use because of their ease of forming and resistance to failure under shock loads.

The power of changing shape without breaking when the material is subjected to percussion is called malleability, a property closely related to ductility and illustrated by the same class of metals. 
When we can see the same case properties it is necessary to know the difference between them.

Ductility and malleability are examples of

Ductility and malleability are examples of what?

Answer :

  • Physical properties
Properties for which no change of identity takes place and the properties can be easily observed by touch, viewing, senses. 

How to test malleability


  • Malleability is measured possibly in relationship to hardness
Malleability is mostly tested as hardness. The most common hardness tests are Rockwell and Brinell tests. They determine the resistance of a material to indentation. Ductility is also similar to malleability. Ductility is usually measured by elongation and reduction of area as determined in the tensile test.

Malleability is a mechanical property of matter but is most commonly used in reference to metals.

This is important in metalworking, as materials that crack or break under pressure cannot be hammered or rolled. One thing is that brittle metal and plastic are made moulded where malleable metals can be formed by using stamping or pressing.

  • Ductility is usually measured by a bend test.
Ductility is the most important parameter to consider in metal forming operations such as rolling, extrusion, and drawing.

Increasing levels of carbon decrease ductility. 

There may be some differences looked like the same properties so whenever we talk about malleability at that time ductility also comes in to picture.